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Pavement Design

Pavement Design

Flexible and rigid pavement design by the 1993 AASHTO Guide — design a section for a target traffic level or check the allowable traffic for a section, with layered thickness design and built-in traffic calculators.

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What it does

The Pavement Design tool sizes and checks both flexible (asphalt) and rigid (jointed plain concrete) pavements using the 1993 AASHTO Guide design equations. Work in either direction: design mode solves the required structural number (SN) or slab thickness (D) for a target traffic level, while capacity mode reports the allowable 18-kip ESAL traffic a given section can carry.

For flexible pavements, a layered thickness design distributes the required SN across surface, base, and subbase courses — honoring each layer's structural and drainage coefficients and minimum practical thickness — and estimates the section cost from a saved material catalog. Rigid design works the slab thickness from the concrete modulus of rupture and elastic modulus, modulus of subgrade reaction, load-transfer coefficient, and drainage.

Built-in traffic calculators convert current traffic into a cumulative design-lane ESAL count using a growth rate and design life — entered directly as annual ESALs or built up from ADT, truck percentage, and truck factor — and a load-equivalency-factor calculator gives the ESAL weighting for any axle load and configuration. Reliability and overall standard deviation enter the design exactly as the Guide specifies.

Everything is presented with a live cross-section drawing as you edit and a formatted PDF calculation report ready for submittal.

Methodology

1993 AASHTO Guide for Design of Pavement Structures

Capabilities

  • 1993 AASHTO flexible-pavement (structural number) design
  • 1993 AASHTO rigid-pavement (PCC slab thickness) design
  • Design mode (required SN / D for a target ESAL count)
  • Capacity mode (allowable W18 traffic for a section)
  • Layered thickness design across surface, base, and subbase
  • Structural and drainage layer coefficients (a, m)
  • Minimum practical thickness and rounding control
  • Reliability and overall standard deviation (Z_R, S0)
  • ESAL traffic build-up with growth rate and design life
  • ESALs from annual count or from ADT / truck % / truck factor
  • Directional and lane distribution factors
  • Load-equivalency-factor (LEF) calculator by axle load and type
  • Saved material catalog and per-square-yard cost estimate
  • Live cross-section drawing and formatted PDF report

Scope

Covers new flexible and rigid pavement sections by the empirical 1993 AASHTO method. Mechanistic-empirical (AASHTOWare Pavement ME) design, overlay/rehabilitation design, and aggregate/unsurfaced roads are planned for future releases.

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